Hellmerich production

ONE STOP SHOP

HELLMERICH covers almost all product realization processes in-house. The spectrum ranges from development and 3D design, through fully air-conditioned fine machining and our own hardening shop to quality assurance with modern CMMs.

Thanks to first-class engineering tools and machinery, our many years of experience in manufacturing technology and highly trained specialists, we can ensure the high quality of our products and services.

ENGINEERING TOOLS

3D-CAD / CAM

  • Solid Edge / Siemens with FEM plug-in
  • Design and construction
  • 2D drawings
  • Parts Library

BEARING DESIGN

  • Service life according to DIN281, system rigidity, rotor dynamic considerations
  • Lubricating film parameters and lifetimes

TRANSMISSION LAYOUT

  • spur and planetary gears
  • Bevel and crown bevel gears
  • Hirth design face gears

SPINDLES & DRIVES

  • Drive engineering designs
  • Design and construction of spindle systems

Machinery

Turning

Turning

Turning:
Diameter 550 mm, length 2000 mm

Gear-Cutting

Gear Cutting

Gear hobbing:
Diameter 400 mm, length 400 mm, module 0.5 to 6

Gear grinding:
Diameter 330 mm, length up to 560 mm, module 0.5 to 6, quality 5e 

Different versions:

  • straight or helically geared
  • Round flanks and/or profile
Grinding

Grinding

External grinding
Diameter 450 mm, length 1500 mm

Internal grinding
Diameter 450 mm, length 1000 mm

Thread grinding
Diameter 350 mm, length 1000 mm

Spline grinding
Diameter 200 mm, length 850 mm

  • Production in accordance with DIN 5480
  • Production in accordance with DIN 5472

Flat grinding
300 x 600 mm

Drilling

Jig Boring

Vertical:
X 1100 mm, Y 800 mm, Z 500 mm

Horizontal:
X 1400 mm, Y 1200 mm, Z 600 mm

Milling

Milling

Milling center:
X 1700 mm, Y 800 mm, Z 400 mm

Milling: Horizontal boring machine: 
X 1200 mm, Y 1200 mm, Z 800 mm

Milling: 5-axis machining center:
X 1200 mm, Y 1300 mm, Z 900 mm

Hardening

Hardening

Case hardening
Diameter 400 mm, length 650 mm

Measurement Technology

Measurement Technology

3D coordinate measuring machines

Crack detection machine

Hardness testing

Laser Marking

Other 

Laser marking

Black-oxide finishing

Flame-spraying

Balancing

Hot shrink fitting / Cold shrink fitting